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+86 18820022600
Email:
sales@gdwise.com
We supply a wide range of services related to carbon fiber composites:
The prepreg (fibers) are placed between two molds. The hydroforming machine works with high pressure and heat to form and cure the part. This is one of the most efficient method of carbon fiber molding. It's also accurate, cost-effective, and produces high-quality parts.
We have 12 hot press machines, are positioned at the forefront of the industry, offering unparalleled fast production capacity. This robust infrastructure allows us to swiftly respond to both large-scale orders and urgent demands, ensuring that we meet tight deadlines without compromising on quality.
The prepreg is placed on the mold, and vacuum induction creates negative pressure, which forces the resin into the fiber, will provides optimal strength of manufactured products as well as a perfect appearance of composites without any trapped air defects.
Our state-of-the-art autoclave is engineered to generate a working pressure of 8 bar, enabling the production of high-quality parts up to 2X4 meters in size. This capability ensures we can meet diverse manufacturing requirements, producing large-scale, robust parts with precision and efficiency.
Resin infusion is a sophisticated manufacturing process designed for creating high-performance composite materials. In this technique, a dry fabric, strategically placed within a mold, is meticulously sealed off from the air using a film or butyl tape, creating a vacuum-tight environment. This preparation is then infused with a liquid resin under controlled conditions, ensuring the resin spreads evenly throughout the fabric's fibers. As the resin cures and solidifies, it transforms into a solid resin matrix that encapsulates the fabric, effectively binding the assembly of different materials into a single, unified rigid composite.
This process is pivotal for producing components that exhibit superior strength, durability, and lightweight characteristics compared to traditional materials, making it an invaluable technique in industries where performance and precision are paramount, such as aerospace, automotive, and marine manufacturing.
TProducts cutting follows with a 4-axis milling machine or based on templates. Machine cutting ensures 100% repeatability of each product and top quality edges.
Our services extend beyond fabrication, offering precision cutting of finished composites to meet exact specifications. Utilizing advanced cutting technology, we ensure the final products are shaped to your desired dimensions with utmost accuracy, supporting a wide range of applications from aerospace to automotive industries.
Our comprehensive finishing process, including sanding, polishing, and painting, not only enhances the smoothness and aesthetic appeal of carbon fiber products but also provides crucial protection against damage and corrosion.
Our specialized paint spray booth is dedicated to ensuring that each carbon fiber component receives a flawless, high-quality finish, significantly extending its durability and maintaining its integrity against environmental challenges. This meticulous attention to detail guarantees that our products meet the highest standards of quality and performance.
We have familiar skilled worker provide finished product assembly service, guarantee delivery of the output in a highly professional manner.
We can both producing carbon fiber with metal parts formed in one and assembled finished product with other parts.
If you don't have design blueprints, just share your creative requirements with us. We can handle the entire mold design and production process for you.
With our expertise, we transform your ideas into tangible, high-quality molds, ensuring a seamless transition from concept to reality.
If you only have a physical prototype, we offer 3D scanning services to transform it into detailed 3D drawings.
This process ensures that every aspect of your original model is accurately captured and ready for further development or production.
In addition, our 3D printing services cater to prototype validation prior to production and the manufacturing of complex components, ensuring precision and efficiency throughout the process.